Author: Tom Hutchinson

Unlikely Places In The Home That Silicone Is Used

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SILICONE

Unlikely Places In The Home That Silicone Is Used

Discover the unexpected uses of silicone in your home, from the kitchen to the bathroom and beyond, in this article.

Silicone In The Home

The use of silicone in building and construction allows materials such as concrete, glass, granite, steel, and plastic to work better and last longer. The silicone sealants allow engineers to design more innovative architectural structures by absorbing pressure and movement. Additionally, it prevents moisture, heat, corrosion, sunlight, ultraviolet rays, pollution, and other hazards from damaging materials and joints.

Most people associate silicone with kitchen utensils such as cake cases, spatulas, and non-stick products. Silicone can be incorporated into a wide range of unexpected and unreasonable items in your house, constantly improving your lifestyle. Here are some ways silicone ends up in your household:

Unlikely places in the home that silicone is used:

  1. Electronics
  2. Cosmetics
  3. Paints
  4. Automotives
  5. Kitchenware

Where Silicone Can Be Found In The Home

Silicone is a highly versatile material that can be found in many unexpected places in your home. From kitchen utensils to bathroom fixtures, and even in your electronics, silicone provides a multitude of benefits that make it an ideal choice for various applications. Keep reading to see how silicone is used throughout your home.

Electronics in the Home

In the electronics industry, silicon plays a huge role. As a semiconductor, silicon conducts electricity only under certain conditions and acts as an insulator under others. The material’s characteristics make it ideal for use in transistors that amplify electrical signals. Silicone is used to coat electrical products such as keypads, keyboards, copier rollers, computers, fax machines, telephones, and home entertainment equipment.

Silicone in the Kitchen

There’s more to your kitchen than silicone spatulas. The silicone in your kitchen is great for cooking utensils since it has no odour, is dishwasher safe, and can be used in the freezer, microwave, and oven without affecting the quality of your product. It is common for household cleaners and polishers to contain silicon to increase shine and spread more easily.

Getting around with Silicone

Does your daily commute involve a car? A silicone adhesive and coating will make your vehicle’s exterior more resistant to rain, wind, salt, abrasion, ultraviolet radiation, and chemicals. Maintenance and repair are less costly and joints last longer with a silicone coating. In addition to airbags, hydraulic bearings, ignition cables, shock absorbers and headlamps, silicone is used in a wide range of car parts.

The Other Unusual Uses Of Silicone At Home

Silicone in Beauty Products

There’s a good chance you’re wearing it! The use of silicone in cosmetics, cleansers, shampoos, and other personal care products improves shine and texture. The use of silicones in cosmetic products is widespread, particularly in leave-on skin-care products and all sorts of hair-care products. Cyclopentasiloxane and cyclohexasiloxane are two of the most common silicones. The material can also take the form of dimethicone and phenyl trimethicone, among other types.

Redesign Your Home & Industry with Silicone Coatings

The use of silicone-based coatings in industrial processing is widespread. Silicone-based coatings, for example, are used by tire manufacturers to ensure quality in moulding. The shipping industry benefits from paints with silicone additives because they increase vessel efficiency (faster speed and less fuel consumption), and they do not use toxic antifouling paints. In the industrial paint industry, silicones improve adhesion, waterproofing, and resistance to extreme conditions.

Get in Touch

For more information on our range of silicone products, including mouldings, extrusions, and dairy tubes, contact us today. We can be reached by email at sales@united-silicones.com or by telephone at +44 (0) 1252 375 013.

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Silicone vs Silicon: What’s The Difference?

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SILICONE RUBBER

Silicone vs Silicon: What's The Difference?

Confused about the difference between silicone and silicon? This article will help clear things up by providing a simple overview of the two materials and their unique properties.

Silica, Silicon & Silicone: The Difference

Silica, silicon, and silicone are three distinct materials with unique properties and uses. While silica is the core resource for both silicon and silicone, they have different chemical and physical properties. Silicon is a metalloid with semiconductor properties, widely used in electronics, while silicone is a flexible, non-conductive material used in various industries. In this article, we will explore the differences between these two materials and their practical applications.

The Scientific Differences

The chemical element silicon, number 14 on the periodic table, is the second most common element inside the Earth’s crust (after oxygen). Approximately 90% of Earth’s crust is made up of silicate minerals.

Chemical and industrial applications of metalloid silicon are very important for the world’s economy. Semiconductor electronics, however, is where it finds the most use. In today’s world, almost everything that has a chip inside it has silicon semiconductors.

It is rare to find pure silicon in nature. Silica, or silicon dioxide, is often formed when silica is bound with oxygen. Silica is a major component of sand, so you have likely felt it between your toes if you have been to the beach. As a result of its abundance, it is a great building material for a variety of purposes.

Silicone is a man-made polymer composed of repeating units of siloxane – a silicon and oxygen chain; thus, silicones contain silicon. Due to their rubbery nature and low heat transfer, they’re often used as insulation.

Generally, silicone is any polymerized siloxane made up of an organic group and a siloxane chain. There are three main organic groups: methyl, ethyl, and phenyl. In addition to being a liquid, silicone can also be a flexible, waterproof solid. As a result of its heat resistance and relative inertness, this class of polymers is used in cookware and in human implants.

While still maintaining its useful properties, silicone rubber is generally non-reactive, stable, and resistant to extreme temperatures and environments.

There are a variety of properties that silicone materials must possess depending on the application. Silicone’s viscosity is controlled by its molecular weight. Silicones with a high molecular weight are rubbery, while silicones with a low molecular weight are oily. PDMS (polydimethylsiloxane) is a common silicone that repels water.

The following are some of the important properties of silicone:

  1. Low thermal conductivity
  2. Low chemical reactivity
  3. Low toxicity
  4. Thermal stability
  5. Repelling water
  6. Substrates do not stick to it
  7. Microorganisms cannot grow
  8. Electrical insulations
  9. High gas permeability
  10. UV, oxygen, and ozone resistance

Differences in Practical Use

Silicon has many industrial uses: It is used in bricks, concrete, and glass in the same way as silica. A silicate form of the element is used to make enamels, pottery and ceramics.

As a result of the concentration of silicon-based semiconductors and chips manufactured in Silicon Valley, the southern region of the San Francisco Bay Area got its name.

Silicone on the other hand is a synthetic polymer composed of silicon, oxygen, and other elements, most often carbon and hydrogen. There are a number of useful properties to silicon, including its low toxicity and high heat resistance. Silicone is generally a liquid or flexible, rubberlike plastic. The material is also good at insulating electrical currents.

Plastics such as silicone are widely used in everyday household items. It replaces polyethylene and polypropylene, which are commonly used materials.

Implants, catheters, contact lenses, bandages, and many other medical devices contain silicone. As well as shampoos and shaving cream, silicone can additionally be found in a variety of personal care products.

Since silicone is highly heat resistant, it is commonly used in kitchenware, such as oven mitts, tongs, and pan handles; silicone’s non-stick properties also lend it to cookware coatings. Also, the material has high heat resistance and slipperiness, making it an ideal lubricant for automobiles (such as lubricating grease or sprays).

Silicone is also used in other industries as a sealant and an adhesive in order to create watertight containers (e.g. aquariums) and plumbing fixtures. Similarly to silicon, silicone is an important material in electronics for making casings that protect sensitive devices from electrical shocks.

Many people question- is silicone better than plastic? It is not possible to biodegrade silicone. Good recycling practices can alleviate silicone’s biodegradability problem. There are some local recycling centres that accept silicone, but they can be extremely difficult to recycle.

Conclusion

Silicon is a natural chemical element, whereas silicone is a manmade product derived from silicon. As well as sand and glass, silicon is generally found in solid crystalline form. Silicone can also be a liquid lubricant, a semi-solid adhesive, or a rubber-like plastic polymer.

Get in Touch

For more information on EziSil strips and our other products including silicone mouldings and silicone extrusions, contact us today. We can be reached by email at sales@united-silicones.com or by telephone at +44 (0) 1252 375013.

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The Making of Silicone- The 5-Step Process

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SILICONE

The Making Of Silicone- The 5 Step Process

Discover the five-step process of making silicone, from raw materials to finished product, in this article.

What is Silicone Rubber Tubing?

Many different industries make use of silicone, a highly versatile synthetic casting material.  Products we use every day contain silicone, including cars, food preparation and storage items, baby bottles and pacifiers, and dental and other personal hygiene items. Also, cured silicone is commonly used for respiratory masks, IV’s, and other medical devices that can save our lives.

Polysiloxane, also known as silicon, is a material made by humans. An alternating chain of oxygen and silicon atoms is found in molecules that form this polymer, which has a rubber-like consistency.

Silicone production and understanding has come a long way since it’s first widely accepted use in 1945!

How is Silicone Made?

EDIT Many different industries make use of silicone, a highly versatile synthetic casting material.  Products we use every day contain silicone, including cars, food preparation and storage items, baby bottles and pacifiers, and dental and other personal hygiene items. Also, cured silicone is commonly used for respiratory masks, IV’s, and other medical devices that can save our lives.

Step 1: Separate silicon from silica

Natural compounds like silica are found all over the world. Almost every rock, clay, and sand on earth contains silica, which makes up over a quarter of the planet’s crust.

A number of forms are available, including emerald, quartz, clay, and glass. There are many uses for silica in industry, for example as an anti-caking agent in foods, as well as in concrete.

In order to produce silicone, silicon must first be isolated from silica. In order to accomplish this, a large volume of quartz sand is heated up to 1800 degrees Celsius. As a result, pure, isolated silicon is obtained. In order to make fine powder, manufacturers grind it after it cools.

Step 2: Combine Powder With Methyl Chloride

Mixing silicon powder with methyl chloride is the next step. Fluidized bed reactors are commonly used for this purpose. It consists essentially of a large tank with pipes running to and from it. A high velocity and slight pressure are applied to the methyl chloride as it passes through the silicon powder within the reactor at a temperature of 300 degrees centigrade. Methyl chlorosilane is formed, which contains atoms of chlorine as well as silicon. Dimethyldichlorosilane is the primary building block of silicone, and methyl chlorosilane consists of several compounds.

Step 3: Distil the Mixture

As a result of the complex distillation process used to separate methyl chlorosilane’s components, dimethyldichlorosilane can be converted to silicone. A series of precise temperatures must be reached because chlorosilanes have various boiling points.

The compounds contained in methyl chlorosilane can be used to make a variety of silicones. As each of these has a different boiling point, they can be separated by distillation, applying a different precise temperature to extract which one.

Step 4: Addition of Water

Adding dimethyldichlorosilane to water causes hydrochloric acid and disilanol to separate after distillation. When the hydrochloric acid is applied, the disilanol is catalysed into polydimethylsiloxane. This also allows any air bubbles trapped in the solution to be released.

Step 5: Polymerization of the Silicone

The polydimethylsiloxane molecule contains siloxane bonds. An important role is played by this bond as the silicone’s backbone. Depending on the properties of the final product, silicone can be polymerized in different ways before being poured into a silicone mold.

Conclusion

In reality, liquid silicone and silicone rubber production is a fairly straightforward process that can be scaled up and at a relatively low cost on a mass scale. Consequently, it is not surprising that versatile silicone has become one of the most popular mass production elastomers in commercial and industrial applications.

Get in Touch

For more information about how we can create silicone products for a variety of different applications, such as caulk, acrylic, putty and epoxy resin, contact us today. We can be reached by email at sales@united-silicones.com or by telephone at +44 (0) 1252 375 013.

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How To Easily Remove Silicone Caulk

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SILICONE SEALS

How To Easily Remove Silicone Caulk

Discover a quick and easy way to remove silicone caulk with our step-by-step guide.

What Is Silicone Caulk?

Silicone caulk is a versatile adhesive sealant that is applied in various settings, most noticeably on counters in bathrooms and kitchens. Their flexible nature means they are incredibly durable and resistant to temperatures, water, and chemicals. However, the surface that the caulk is applied to can become dirtier or contaminated with substances over time, including the silicone itself. The caulk therefore may need replacing, but this can be a simple process with the correct tools. By following these simple steps, you can quickly and easily remove dirty silicone caulk from your home and replace it with a fresh, new strip.

How to Remove Silicone Caulk?

Removing silicone caulk can be a daunting task, especially if it has been applied improperly or has been on a surface for a long time. However, with the right tools and techniques, it is possible to remove silicone caulk quickly and easily without damaging the surface underneath. Follow on to find out how to best remove silicone caulk from your bathroom, kitchen, or any other area of your home. Whether you are a DIY enthusiast or a homeowner looking to make some repairs, this guide will provide you with all the information you need to get the job done right.

Step 1 - Heat Up The Caulk With A Hair Dryer

The first step is to soften the caulk so that you can remove it easily. One of the most effective tools for heating silicone caulk can be found in your own bathroom – a hair dryer. Set the dryer to its lowest heat setting so that you can generate enough heat to soften the silicone while avoiding damage to the surrounding surfaces. Heat the caulk for 30-40 seconds, spreading the heat stream slowly along the caulk. You can increase the temperature if the caulk is rigid.

Step 2 - Use A Sturdy Blade To Remove The Caulk

Begin effectively removing the silicone caulk by using a utility knife, putty knife or razor and use the corner of the blade to pry up one end of the caulk. Drag the blade carefully and slowly over the caulk line width, making sure not to scratch the surrounding surface. For better precision, control and most importantly safety, avoid using a loose razor blade. Additionally, wear thick gloves to protect your hands.

Step 3 - Remove Any Remaining Caulk With Pliers & A Putty Knife

Use a pair of pliers to grasp the loose ends of the caulk beads and pull as much up as possible. Peel the caulk back, being careful not to tug or twist the silicone as this could lead it to break into smaller pieces, making it more difficult to remove. Use a putty knife to remove any difficult sections that you come across. Slide the blade forward along the caulk in short strokes; the silicone should come away with ease.

Step 4 - Apply White Minerals To The Affected Surface

After the caulk is removed, it is time to clean the affected surface. Apply a sponge with white minerals (a flammable, clear, colourless liquid) onto the surface and spread the solvent. Wear gloves to protect your hands from the white minerals as it can cause mild skin irritation. Allow the liquid to sit on the surface for a maximum of 5 minutes, which gives the mineral spirits enough time to penetrate the surface and dissolve any tiny bits of remaining caulk. Make sure that the room is well-ventilated with open doors and windows as mineral spirits can emit strong fumes that can be hazardous.

Step 5 - Scrub The Surface With Mineral Spirits

Once the affected surface is clean, use a cloth and scrub the surface thoroughly to eradicate any remnants of caulk. Ensure that the surface is soaked in mineral spirits while also wearing protective gloves during the scrubbing process. Once clean, use warm water to wipe it down completely to remove any remaining mineral spirits. Allow the joint where the caulk originally once was to air-dry for several hours – or use a hair dryer to speed up the process.

Step 6 - Once The Surface Is Dry, Apply The New Silicone Caulk

Now that the surface is dry, it is time for a new coat of silicone caulk. Double-check that the surface is entirely free of old caulk; leftover residue can create a barrier that prevents the new caulk from adhering properly to the surface. This could lead to leaks or damages. Apply the new caulk at a consistent and steady pressure to ensure that the silicone is applied evenly.

Removing & Replacing Silicone Caulk

Silicone caulk is waterproof by design, which makes them a perfect feature in bathrooms and kitchens especially. Silicone sealants can also withstand harsh weather conditions like extreme temperatures, UV rays, and heavy rainfall which makes them ideal for sealing windows and frames to improve your home’s insulation. This guide will help those intending to repair and maintain bathtubs, faucets, toilets, sinks and splashback counters in homes and commercial properties by replacing their old silicone caulk with a new strip.

Get in Touch

For more information on the most effective ways to clean other silicone products, including silicone tubes, mouldings & extrusions, contact us today. We can be reached by email at sales@united-silicones.com or by telephone at +44 (0) 1252 375 013.

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How to Use EziSeal on your Shower

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EZISEAL

How To Use EziSil On Your Shower

Learn how to effectively use EziSeal sealing strips for indoor plumbing applications in this step-by-step guide.

What Is EziSil?

Silicone tubing is a flexible and hollow tube composed of solid silicone elastomer, making it an essential material for the medical, industrial and automotive industries. It is a versatile tool that has both smooth, easy-to-clean properties and refused to become brittle and stiff with the continued use of cleaning chemicals. Because of its flexible nature, silicone tubing can be manufactured in various sizes, shapes and thicknesses to fit the need of the industry. It is used for catheters and surgical drains in hospitals, and employed for fluid transfers in the food and drink industries.

Steps In Applying EziSil To Your Shower

Silicone rubber tubing may be popular in multiple industries due to its flexible, durable and heat-resistant design – however, like all industrial equipment, silicone tubing can become dirty after continuous use, and is essential to keep it clean for it to be utilised safely and hygienically. A build-up of bacteria, dirt, and other contaminants in silicone tubes poses a very serious health risk, especially in medical and food manufacturing industries, which is why industry leaders should learn these steps on how to clean silicone tubes for continued use.

Step 1 - Thoroughly Clean The Shower Surface

Before using EziSil strips in your shower, you must clean the surface first. Remove all items including bottles and soaps. Apply the cleaning solution and scrub the surface thoroughly, especially in areas where there is a significant build-up so that the EziSil strip can be as effective as possible. Dry the surface with a towel or hair dryer before applying the EziSil strip. Any moisture on the surface could prevent the strips from adhering properly.

Step 2 - Measure The EziSil Strips

Determine where in the shower you want to place your EziSil strips. You may want to place them in areas that are most slippery or where you stand when washing yourself. Use a measuring tape to determine the length of the area you want to apply the strips, allowing space for any curves or corners. Cut the EziSil strips to the appropriate length and lay them on the surface of the tub or shower before applying them.

Step 3 - Apply The EziSil Strips

Correctly applying the EziSil strip is crucial to ensure a non-slip surface in your shower. Once you have aligned them to the surface, unpeel the backing of the EziSil strip and carefully place it on the tub or shower and press down firmly to ensure it adheres properly. Apply pressure evenly to the entire strip. Allow the strips to set for 24 hours, which will allow the adhesive to bond properly to the tub and shower and provide a secure non-slip surface.

Step 4 - Test The EziSil Adhesive

Finally, it is time to see if the EziSil strips have adhered correctly and provide appropriate traction. Simply step into the shower or bathtub and apply pressure to the strip. It is best to try this with wet feet to simulate the traction while using a shower. If the EziSil strips are not providing the appropriate amount of traction, repeat the steps above and apply the strips to where you are most likely to slip.

Maintaining EziSeal Strips

Over time, EziSil strips in the shower will become worn and dirty, which can affect their traction and make the surface slippery, which can be a safety risk. Avoid using harsh chemicals to clean the appliance and instead use water to remove any buildup of dirt and soap remnants that could be affecting the strips. Afterwards, make sure the EziSil strip is completely dry and check for wear and tears in the adhesive. If any of them have tears or rips, replace them with new EziSil strips.

Remember that although EziSil strips last for a while, they will eventually need to be replaced after frequent use. If you notice that they have become less effective in preventing you from slipping, it is time to get them replaced. Regular maintenance of EziSil strips can assist you in identifying any issues early on, and keep your shower in peak condition.

EziSil Strips From United Silicones

EziSil strips from United Silicones come in two standard lengths, 2.8mtrs, and 3.5mtrs, but we also accommodate bespoke strips of any length. By purchasing directly from us the manufacturer you are assured of the quality and reliability of the EziSil seal.

Get in Touch

For more information on EziSil strips and our other products including silicone mouldings and silicone extrusions, contact us today. We can be reached by email at sales@united-silicones.com or by telephone at +44 (0) 1252 375013.

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How To Clean Silicone Rubber Tubing For Continued Use

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SILICONE RUBBER

How To Clean Silicone Rubber Tubing For Continued Use

Learn how to effectively clean silicone rubber tubing to keep it performing optimally in this step-by-step guide.

What is Silicone Rubber Tubing?

Silicone tubing is a flexible and hollow tube composed of solid silicone elastomer, making it an essential material for the medical, industrial and automotive industries. It is a versatile tool that has both smooth, easy-to-clean properties and refused to become brittle and stiff with the continued use of cleaning chemicals. Because of its flexible nature, silicone tubing can be manufactured in various sizes, shapes and thicknesses to fit the need of the industry. It is used for catheters and surgical drains in hospitals, and employed for fluid transfers in the food and drink industries.

How to Clean Silicone Rubber Tubing

Silicone rubber tubing may be popular in multiple industries due to its flexible, durable and heat-resistant design – however, like all industrial equipment, silicone tubing can become dirty after continuous use and is essential to keep it clean for it to be utilised safely and hygienically. A build-up of bacteria, dirt and other contaminants in silicone tubes poses a very serious health risk, especially in medical and food manufacturing industries, which is why industry leaders should learn these steps on how to clean silicone tubes for continued use.

Step 1 - Disconnect The Silicone Tube

The first step is to disconnect the silicone tubes from any device that they are connected to avoid water or cleaning solution from getting into the device, leading to damage or malfunction. If the silicone tube is attached to a medical device, is best to follow the manufacturer’s instructions. Next, use an appropriate cleaning solution like hot water or a few drops of dish soap. Avoid using harsh chemicals that can damage the tube. Once the tube has been cleaned, rinse it thoroughly and leave it to dry completely before reattaching it to the device to avoid damage to the device.

Step 2 - Soak The Silicone Tube

Soak the silicone tube in a solution that is suitable for the type of contaminants that are present in the tube. Cleaning solutions can include a warm water and soap mixture or a complicated, specialised solution like hydrogen peroxide. Once prepared, the silicone tube needs to be completely submerged in the solution and allowed to soak for 30 minutes, enough time to loosen the residue from the tube. Ensure that the container holding the solution is clean so that it doesn’t interfere with the cleaning process.

Step 3 - Scrub & Rinse The Silicone Tube

Soak the silicone tube in a solution that is suitable for the type of contaminants that are present in the tube. Cleaning solutions can include a warm water and soap mixture or a complicated, specialised solution like hydrogen peroxide. Once prepared, the silicone tube needs to be completely submerged in the solution and allowed to soak for 30 minutes, enough time to loosen the residue from the tube. Ensure that the container holding the solution is clean so that it doesn’t interfere with the cleaning process. After half an hour, remove the silicone rubber tube from the solution and begin scrubbing it with a cloth or brush with soft bristles. Gently scrub the tube to avoid damaging it and pay special attention to the ends where contaminants are more likely to have accumulated. After scrubbing, rinse the tube thoroughly with clean water to remove any remaining cleaning solution residue. After rinsing, shake the tube gently to remove excess water.

Step 4 - Dry The Silicone Tube

Properly drying the silicone rubber tube prevents the growth of dangerous bacteria and mould. Avoid using rough towels or cloths on the tube and instead place it in a well-ventilated area to let it dry completely before storing or reusing it. Otherwise, this can lead to the growth of microorganisms that can contaminate connected machinery that is used in medical and food manufacturing industries which can cause health problems. If storing the silicone tube, place it in a clean and dry place that can prevent contaminants from settling on its surface, which will expand the life of the tube.

Step 5 - Reconnect The Silicone Tube

Finally, it is time to reattach the silicone tube to the original device. Carefully follow the manufacturer’s instructions as you reattach the tube to ensure that it is properly connected. Test to see if water or another liquid successfully passes through the tube to ensure there are no leaks or loose connections that could otherwise damage your machine. Once the silicone tube is properly connected, remember to monitor and clean it regularly as you begin using it again, to ensure that the silicone tube does not become contaminated.

Cleaning Silicone Rubber Tubing

Cleaning silicone rubber tubes is an important aspect of ensuring their continued safe use in the medical and food manufacturing industry. Bacteria, dirt and other contaminants can not only cause damage to the machines connected to the tubes but also risks contaminating products in manufacturing or lead to serious infections during medical procedures. Therefore, it’s essential to establish a regular cleaning schedule and adhere to it to ensure maximum health & safety in your sector. With proper care and maintenance, your silicone tubes can reliably service your industry for a long time.

Get in Touch

For more information on the most effective ways to clean other silicone products, including mouldings, extrusions, and dairy tubes, contact us today. We can be reached by email at sales@united-silicones.com or by telephone at +44 (0) 1252 375 013.

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